Apply liquid gasket [A] to the mating surface of the right
Sealant - Kawasaki Bond (Liquid Gasket - Black): 92104
Do not apply liquid gasket to the oil passage [B] and
Make the application finish within 20 minutes when
the liquid gasket to the mating surface of the right
crankcase half is applied.
Tighten the right crankcase half M6 bolts [A].
Torque - Crankcase Bolts (M6): 9.8 N·m (1.0 kgf·m, 87 in·lb)
Tighten the left crankcase half M10 bolts [1 ∼ 3] to the
tightening sequence, and then tighten the M6 bolts [A].
Torque - Crankcase Bolts (M10): 39 N·m (4.0 kgf·m, 29 ft·lb)
Retighten the right crankcase half M6 bolts.
After tightening all crankcase bolts, check the following
Seeped out liquid gasket around the mating surface wipe
Drive shaft and output shaft turn freely.
While spinning the output shaft, gears shift smoothly from
the 1st to 5th gear, and 5th to 1st.
When the output shaft stays still, the gear can not be
shifted to 2nd gear or other higher gear positions.
Crankcase Bolts (M6): 9.8 N·m (1.0 kgf·m, 87 in·lb)
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