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Oil Pump, Oil Pump Drive Chain; Oil Pump Removal; Oil Pump Installation - Kawasaki Vulcan900 Classic LT Service Manual

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  • Contents

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7-10 ENGINE LUBRICATION SYSTEM

Oil Pump, Oil Pump Drive Chain

Oil Pump Removal

•
Split the crankcase (see Crankcase Splitting in the Crank-
shaft/Transmission chapter).
•
Remove:
Water Pump Impeller (see Water Pump Impeller Re-
moval in the Cooling System chapter)
Crankshaft (see Crankshaft Removal in the Crank-
shaft/Transmission chapter)
Oil Pipes (see Oil Pipe (Crankcase Inside) Removal)
Oil Pump Cover Bolts [A]
•
Remove the following parts as a set.
Sprocket [B]
Oil Pump Shaft [C]
Oil Pump Cover [D]
Rotors
Balancer Shaft [E]

Oil Pump Installation

•
Replace the circlip [A] with a new one.
•
Assemble:
Oil Pump Shaft [B]
Oil Pump Cover [C]
Washer [D]
Pins [E]
Rotors [F]
Sprocket [G]
Circlip
○
Install a new circlip on the shaft so that the sharp edge
faces away from the sprocket.
•
Check that the dowel pin [A] is in place.
•
Replace the O-ring [B] with a new one.
•
Apply grease to the O-ring on the pump body.
•
Install the oil pump assembly [B] and balancer shaft [C]
along with the oil pump chain.
•
Apply a non-permanent locking agent to the threads of
the oil pump cover bolts [A], and tighten them.
Torque - Oil Pump Cover Bolts: 9.8 N·m (1.0 kgf·m, 87 in·lb)
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