Installing The Lower Triple Clamp (Exc Eu, Exc Six Days, Exc Eu/Au, Six Days) - KTM 300 EXC Owner's Manual

12 SERVICE WORK ON THE CHASSIS
12.12 Installing the lower triple clamp
Finishing work
–
Mount the handlebar cushion.
–
Install the front fender. (
–
Install the front wheel.
–
Refit the headlight mask with the headlight. (
–
Check that the wiring harness, throttle cables and brake and clutch lines can move
freely and are routed correctly.
–
Check the play of the steering head bearing. (
–
Remove the motorcycle from the lift stand. (
–
Check the headlight setting. (
(EXC EU, EXC Six Days, EXC EU/AU, Six Days)
Main work
(EXC EU/AU)
–
Clean the bearing and sealing elements, check for damage, and grease.
High viscosity grease (
–
Insert the lower triple clamp with the steering stem. Mount the upper steering
head bearing.
–
Check whether the upper steering head seal
–
Mount protective ring
B01218-10
–
Position the upper triple clamp with the handlebar.
–
Mount screw
–
Position the clutch line and wiring harness.
102273-10
–
Position the fork legs.
102274-10
p. 65)
( p. 90)
p. 100)
p. 144)

and O-ring
 but do not tighten yet.
Info
Grooves are milled into the side of the upper end of the fork legs. The
second milled groove (from the top) must be flush with the top edge of
the upper triple clamp.

Position bleeder screws
p. 98)
p. 62)
p. 52)

is correctly positioned.

.
toward the front.
59