Engine Tightening Torques; All 125/200 Models - KTM 300 EXC Owner's Manual

22 TECHNICAL DATA
Gearbox
Transmission ratio
1st gear
2nd gear
3rd gear
4th gear
5th gear
6th gear
Ignition
Spark plug
Spark plug electrode gap
Starting aid
22.2

Engine tightening torques

22.2.1

All 125/200 models

Screw, membrane core plate (All 125
models)
Screw, membrane holder (All 125
models)
Screw, outer clamping plate (All 125
models)
Screw, membrane (All 200 models)
Locking screw for bearing
Screw, alternator cover
Screw, centrifugal timer
Screw, crankshaft position sensor
Screw, exhaust control cover
Screw, exhaust flange
Screw, ignition system/stator (All 125
models)
Screw, lock washer, axle for control
flap
Screw, locking lever
Screw, water pump wheel
Adjustment cable, exhaust control
Bleeder screw, cylinder head
Screw, alternator cover
Screw, clutch cover
Screw, clutch slave cylinder
Screw, clutch spring
Screw, engine case
Screw, exhaust control
Screw, gear oil level check
Screw, ignition system/stator
(All 200 models)
Screw, intake flange/reed valve housing M6
Screw, kick starter stop plate
Screw, shift lever
Screw, shifting gate
Screw, starter motor (All 200 models)
Screw, water pump cover
Screw, cylinder head
6-gear, claw shifted
14:32
16:26
20:25
22:23
25:22
26:20
Contactless controlled fully electronic ignition with digital igni-
tion adjustment, type Kokusan
NGK BR 7 ES
0.60 mm (0.0236 in)
Kick starter and electric starter
EJOT DELTA PT ® 30x12
EJOT DELTA PT
® 35x25
EJOT DELTA PT ® 30x6
M4
M5
M5
M5
M5
M5
M5
M5
M5
M5
M5
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M7
1 Nm (0.7 lbf ft)
1 Nm (0.7 lbf ft)
1 Nm (0.7 lbf ft)
2 Nm (1.5 lbf ft)
6 Nm (4.4 lbf ft)
5 Nm (3.7 lbf ft)
8 Nm (5.9 lbf ft)
6 Nm (4.4 lbf ft)
5 Nm (3.7 lbf ft)
6 Nm (4.4 lbf ft)
6 Nm (4.4 lbf ft)
6 Nm (4.4 lbf ft)
6 Nm (4.4 lbf ft)
6 Nm (4.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
8 Nm (5.9 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
8 Nm (5.9 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
14 Nm (10.3 lbf ft)
10 Nm (7.4 lbf ft)
8 Nm (5.9 lbf ft)
10 Nm (7.4 lbf ft)
18 Nm (13.3 lbf ft)
122
–
–
–
Loctite ® 243™
Loctite ® 243™
–
Loctite ® 243™
Loctite 243™
®
–
–
Loctite ® 222™
Loctite ® 243™
Loctite ® 243™
Loctite 243™
®
Loctite ® 243™
–
–
–
Loctite ® 243™
–
–
–
–
Loctite ® 243™
–
Loctite ® 243™
Loctite ® 243™
Loctite ® 243™
–
Loctite ® 243™
–