Clutch Plate Assembly Adjustment
Inspect the clutch plate assembly length, and then re-
place the steel plate(s) which brings the length within the
Clutch Spring Bolts
Spring Holders (ZR1000B7F ∼ B8F/C7F ∼ C8F)
Clutch Spring Plate
Replace the following steel plate(s).
2.0 mm (0.079 in.)
2.3 mm (0.091 in.) (STD)
2.6 mm (0.102 in.)
Do not use the steel plate of 2.0 mm (0.079 in.) and 2.6
mm (0.102 in.) thickness at the same time.
Install the removed parts, and inspect the clutch plate as-
Torque - Clutch Spring Bolts: 8.8 N·m (0.90 kgf·m, 78 in·lb)
Clutch Plate, Wear, Damage Inspection
Visually inspect the friction and steel plates for signs of
seizure, overheating (discoloration), or uneven wear.
Measure the thickness of each friction plate [A] at several
If any plates show signs of damage, or if they have worn
past the service limit, replace them with new ones.
Friction Plate Thickness
2.72 ∼ 2.88 mm (0.107 ∼ 0.113 in.)
Service Limit: 2.4 mm (0.094 in.)
Clutch Plate Warp Inspection
Place each friction plate or steel plate on a surface plate
and measure the gap between the surface plate [A] and
each friction plate or steel plate [B] with a thickness gauge
[C]. The gap is the amount of friction or steel plate warp.
If any plate is warped over the service limit, replace it with
a new one.
Friction and Steel Plate Warp
0.2 mm (0.008 in.) or less
Service Limit: 0.3 mm (0.012 in.)