5-38 ENGINE TOP END
Clamp Bolt [A] (Loosen)
Mounting Bolt [B]
Exhaust Pipe Manifold Holder Nuts [A]
Exhaust Pipe [B]
Exhaust Pipe Installation
Replace the exhaust pipe gaskets [A] and muffler body
gaskets [B] with new ones and install them.
Install the muffler body gaskets until it is bottomed so that
the inside chamfer side faces rear.
Install the exhaust pipe manifold holder nuts and mount-
ing bolt following the specified installing sequence.
Install the exhaust pipe [C] as follows.
First, tighten the exhaust pipe manifold holder nuts [D]
temporarily so as not to deform the gaskets [A].
Second, install the washer [E] as shown in the figure.
Tapered Side [F]
Third, tighten the exhaust pipe mounting bolt [H] tem-
porarily while lifting up the rear part of the exhaust pipe.
Fourth, tighten the exhaust pipe manifold holder nuts [D]
following the specified tightening sequence securely.
Fifth, tighten the exhaust pipe mounting bolt [H] securely
while lifting up the rear part of the exhaust pipe so that
the mounting bolt is located to bottom of the exhaust pipe
bracket hole [I].
Torque - Exhaust Pipe Manifold Holder Nuts [D]: 17 N·m
(1.7 kgf·m, 13 ft·lb)
Exhaust Pipe Mounting Bolt [H]: 4.9 N·m (0.50
kgf·m, 43 in·lb)
Install the left muffler body (see Muffler Body Installation).
Install the muffler body clamp bolt [J] (see Muffler Body
Thoroughly warm up the engine, wait until the engine
cools down, retighten all the bolts and nuts.
Install the removed parts (see appropriate chapters).
When installing, run the each leads correctly (see Cable,
Wire, and Hose Routing section in the Appendix chapter).