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  • Contents

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Handlebar
•
Install the handlebar holder [A].
•
Tighten the front holder bolts [B] first, and then tighten the
rear holder bolts [C]. There will be a gap [D] at the rear
part of the holder after tightening.
Torque - Handlebar Holder Bolt: 25 N·m (2.5 kgf·m, 18 ft·lb)
•
Using a high flash-point solvent, clean off any oil or dirt
that may be on the adhesive coating area. Dry them with
a clean cloth.
•
Apply adhesive cement to the inside of the left handlebar
grip.
•
Install the left handlebar grip.
○
Install the left handlebar grip [A] so that the edge of the
left handlebar grip aligns the punch mark [B] on the han-
dlebars (Engine No. ZRT00DE063072 ∼).
•
Install the throttle grip and left/right handlebar weight.
○
Wipe off any protruding adhesive cement.
•
Apply a non-permanent locking agent to the threads of
the handlebar weight screws, and tighten them.
•
Install the throttle cable tips [A].
•
Install the throttle case.
○
Fit the projection [B] into a hole in the handlebars.
•
Tighten:
Torque - Throttle Case Bolts: 3.5 N·m (0.36 kgf·m, 31 in·lb)
•
Install the left and right switch housings.
○
Fit the projection [A] into a hole [B] in the handlebars.
•
Tighten:
Torque - Switch Housing Bolts: 3.5 N·m (0.36 kgf·m, 31
in·lb)
•
Install:
Clutch Lever Assembly (see Clutch Lever Assembly In-
stallation in the Clutch chapter)
Front Master Cylinder (see Front Master Cylinder Instal-
lation in the Brakes chapter)
•
Run the leads, cables and hoses correctly (see Cable,
Wire, and Hose Routing section in the Appendix chapter).
•
Install the removed parts (see appropriate chapters).
STEERING 14-11
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Table of Contents

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This manual is also suitable for:

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