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Cylinder, Piston
Remove the piston by pushing its pin pull out the side that the snap
ring was removed. Use the piston pin puller assembly [A] if the pin
is tight.
Special Tools - Piston Pin Puller Assembly: 57001–910
Remove the piston rings [A]. Carefully spread the ring opening with
your thumbs and then push up on the opposite side of the ring to
remove it.

Piston Installation

The oil ring rails have no "top" or "bottom".
Install the oil ring expander [A] in the bottom piston ring groove so
that the ends [B] but together, never overlap.
Install the oil ring steel rails, one above the expander and one below
Spread the rail with your thumbs, but only enough to fit the rail over
the piston.
Release the rail into the bottom piston ring groove.
With the marked side facing up, install the second ring [A] and top
ring [B] in that order.
If a new piston is used, check piston to cylinder clearance (see
Piston/Cylinder Clearance), and use new piston rings.
Install the piston so that the EX mark [A] on the piston toward exhaust


Table of Contents

   Also See for Kawasaki KLX110

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