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Cylinder Head Installation; Cylinder Head Cleaning - Kawasaki KLX110 Service Manual

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Cylinder Head

Cylinder Head Installation

Check to see that the two dowel pins [A] are in place on the cylinder.
Install a new cylinder head gasket [B].
Fit the cylinder head onto the cylinder block using a screwdriver or
wire to keep the chain from falling down into the cylinder block.
Apply a non-permanent locking agent to the cylinder head bolts.
Tighten the cylinder head nuts and bolts following the tightening
sequence as shown.
First
Cylinder Head Bolts: 5.9 N
Torque -
Cylinder Head Nuts: 13 N
Final
Cylinder Head Bolts: 12 N
Torque -
Cylinder Head Nuts: 22 N
Install the camshaft sprocket.
Install the other removed parts.

Cylinder Head Cleaning

Scrape out any carbon, and wash the head with a high-flash-point
solvent.
m (0.6 kgf
m, 52 in
lb)
1
1
1
m (1.3 kgf
m, 9.6 ft
lb)
1
1
1
m (1.2 kgf
m, 8.9 in
lb)
1
1
1
m (2.2 kgf
m, 16 ft
lb)
1
1
1
ENGINE TOP END 4-19

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