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Camshaft; Camshaft Removal; Camshaft Installation; Camshaft Inspection - Kawasaki KLX110 Service Manual

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4-16 ENGINE TOP END

Camshaft

Camshaft Removal

Remove:
Left Shroud
Camshaft Chain Tensioner
Camshaft Sprocket
Rocker Arms
Pull out the camshaft [A].

Camshaft Installation

Clean the camshaft with a high-flash-point solvent.
Apply clean engine oil to all cam parts.
Install the camshaft in the cylinder head.
Install the rocker arm.
Install the other removed parts.
Check and adjust the valve clearance.

Camshaft Inspection

Visually inspect the cam for wear or damage.
If there is any damage or wear, replace the camshaft.
Measure the height [A] of each cam.
Cam Height
Standard:
Service Limit:
If any cam is worn down past service limit, replace the camshaft.

Camshaft Bearing Inspection

Visually inspect each camshaft bearing [A].
If there is any damage replace the camshaft.
Turn the bearing back and forth while checking for roughness or
binding.
If roughness or binding is found, replace the camshaft.
If it is noisy, does not spin smoothly, or has any rough spots, replace
the camshaft.
Exhaust
Inlet
29.021
29.201 mm
28.984
28.92 mm
28.88 mm
29.164 mm

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