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Camshaft Chain Removal; Camshaft Chain Installation; Camshaft Chain Wear; Camshaft Chain Guide Wear - Kawasaki KLX110 Service Manual

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Camshaft Sprocket

Camshaft Chain Removal

Drain the engine oil.
Remove:
Left Shroud
Camshaft Chain Tensioner
Camshaft Sprocket
Cylinder Head
Magneto Cover (see Electrical System chapter)
Magneto Flywheel (see Electrical System chapter)
Woodruff Key (see Electrical System chapter)
Remove the camshaft chain holder [A] and chain guides [B].
Take off the camshaft chain.

Camshaft Chain Installation

Check to see that the crankshaft position is it TDC and re-adjust if
necessary.
Install the camshaft chain to the crankshaft and it is pulled up to the
camshaft sprocket pass through camshaft chain hole in the cylinder.
Keep the chain.
Install the upper chain guide and camshaft chain holder.
Torque -
Camshaft Chain Guide Bolt: 5.2 N
Camshaft Chain Holder Bolts: 5.2N
Insert the lower chain guide [A] securely as shown.
Install the other removed parts.

Camshaft Chain Wear

Hold the chain taut with a force of about 49 N (5 kg, 11 lb) in some
manner and measure a 20-link length. Since the chain may wear
unevenly, take measurement at several place.
Camshaft Chain 20 Link Length
Standard:
Service Limit:
If the measurement of the camshaft chain exceeds the service limit,
replace the chain.

Camshaft Chain Guide Wear

Visually inspect the rubber on the guides.
If the rubber is damaged or is missing places, replace the guide.
m (0.53 kgf
1
m (0.53 kgf
1
127.00
127.48 mm
128.9 mm
ENGINE TOP END 4-13
m, 46 in
lb)
1
1
m, 46 in
lb)
1
1

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