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Exploded View............................................................4-2
Specifications ............................................................. 4-6
Camshaft Chain Tensioner.........................................4-8
Camshaft Chain Tensioner Removal...................4-8
Camshaft Sprocket...................................................4-11
Camshaft Sprocket Removal.............................4-11
Camshaft Sprocket Installation..........................4-12
Camshaft Chain Removal..................................4-13
Camshaft Chain Installation .............................. 4-13
Camshaft Chain Wear.......................................4-13
Camshaft Chain Guide Wear ............................ 4-13
Rocker Arm, Rocker Arm Shaft................................4-14
Rocker Arm Removal ........................................ 4-14
Rocker Arm Installation ..................................... 4-14
Rocker Arm & Arm Shaft Wear.........................4-15
Camshaft..................................................................4-16
Camshaft Removal............................................ 4-16
Camshaft Installation.........................................4-16
Camshaft Inspection..........................................4-16
Camshaft Bearing Inspection............................4-16
Cylinder Head...........................................................4-17
Compression Measurement .............................. 4-17
Cylinder Head Removal.....................................4-18
Cylinder Head Installation ................................. 4-19
Cylinder Head Cleaning .................................... 4-19
Valve/Valve Guide .................................................... 4-20
Valve Removal...................................................4-20
Valve Installation................................................4-20
Engine Top End
Table of Contents
ENGINE TOP END 4-1
Valve Guide Removal........................................4-20
Valve Guide Installation.....................................4-20
Valve Clearance Inspection...............................4-21
Valve Clearance Adjustment ............................. 4-21
Valve Seat Inspection........................................4-21
Valve Seat Repair..............................................4-22
Valve Head Thickness Inspection ..................... 4-24
Valve Stem Bend Inspection ............................. 4-24
Valve Stem Diameter Inspection.......................4-24
Cylinder, Piston ........................................................ 4-27
Cylinder Removal .............................................. 4-27
Cylinder Installation...........................................4-27
Piston Removal..................................................4-27
Piston Installation .............................................. 4-28
Piston/Cylinder Clearance.................................4-29
Boring, Honing...................................................4-30
Piston Ring End Gap.........................................4-30
tion.....................................................................4-31
Muffler.......................................................................4-32
Muffler Removal.................................................4-32
Muffler Installation ............................................. 4-32
Spark Arrester Cleaning....................................4-32
4

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Table of Contents

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