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Periodic Maintenance
Periodic Maintenance Chart.......................................2-2
Specifications ............................................................. 2-3
Periodic Maintenance Procedures ............................. 2-4
Fuel System............................................................2-4
Fuel Tap Inspection.............................................2-4
Fuel Tap Cleaning ............................................... 2-4
Throttle Grip Free Play Inspection ...................... 2-4
Throttle Grip Free Play Adjustment.....................2-5
Idle Speed Inspection..........................................2-5
Idle Speed Adjustment........................................2-5
Engine Top End ...................................................... 2-6
Valve Clearance Inspection.................................2-6
Valve Clearance Adjustment ............................... 2-7
Spark Arrester Cleaning......................................2-7
Clutch......................................................................2-8
Clutch Adjustment ............................................... 2-8
Engine Lubrication System.....................................2-8
Oil Level Inspection .............................................2-8
Oil Changing........................................................2-8
Oil Filter Element Change...................................2-9
Wheels/Tires .........................................................2-10
Spoke Tightness Inspection .............................. 2-10
Rim Runout Inspection......................................2-10
Final Drive.............................................................2-11
Chain Slack Inspection......................................2-11
Chain Slack Adjustment .................................... 2-11
Chain Wear Inspection......................................2-12
PERIODIC MAINTENANCE 2-1
Table of Contents
Chain Lubrication...............................................2-13
Sprocket Wear Inspection ................................. 2-13
Chain Slipper Wear Inspection..........................2-13
Brakes...................................................................2-13
Front Brake Free Play Adjustment .................... 2-14
Brake Pedal Free Play Adjustment....................2-14
Brake Lining Wear Inspection ........................... 2-14
Cam Lever Angle Adjustment............................2-15
Brake Panel Lubrication .................................... 2-16
Suspension ........................................................... 2-16
Front Fork Inner Tube Inspection...................... 2-17
Rear Shock Absorber Inspection ...................... 2-17
Swingarm Pivot Inspection................................2-18
Steering.................................................................2-18
Steering Inspection............................................2-18
Steering Adjustment..........................................2-19
Steering Stem Bearing Lubrication...................2-20
Side Stand ............................................................ 2-20
Side Stand Inspection ....................................... 2-20
Electrical System .................................................. 2-20
Spark Plug Gap.................................................2-20
General Lubrication...............................................2-21
Lubrication.........................................................2-21
Nut, Bolt and Fastener Tightness.........................2-23
Tightness Inspection..........................................2-23
2

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