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Gear Position Switch Inspection - Kawasaki KLX110 Service Manual

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14-18 ELECTRICAL SYSTEM
Switches

Gear Position Switch Inspection:

Remove the gear position switch head and examine the contact points
for presence of oxidation, oil or dirt, etc. Clean the contact points,
and ensure that the switch finger is working correctly.
Establish that the switch finger [A] is grounded properly by connecting
the hand tester [B] across the engine or frame ground [C] and the
switch finger contact points. Check to see that the connetion has
continuity (abot zero ohms).
If the reading is ∞, the switch finger earth is faulty or poor.
Special Tool -
Hand Tester: 57001–1394
Establish that the switch head contact point (LG Lead) [A] is grounded
properly by connecting the hand tester [B] across the engine or frame
ground [C] and the switch head contact point. Check to see that
connection has continuity (about 200 ohms).
If not, check the ground terminal and the igniter ground.
Establish that the switch head contact point (G/R Lead) [A] is open
by connecting the hand tester [B] across the engine or frame ground
[C] and the switch head contact point. Check to see that connection
has discontinuity (∞).
If the reading is about zero ohms, the circuit is short.

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