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Switches; Switch Inspection; Gear Position Switch Removal; Gear Position Switch Installation - Kawasaki KLX110 Service Manual

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Switches

Switch Inspection

Using the hand tester, check to see that only the connections shown
in the table have continuity (about zero ohms).
Special Tool -
Hand Tester: 57001–1394
If the switch has an open or short, repair it or replace it with a new
one.
Engine Stop Switch Connection
Gear Position Switch Connection

Gear Position Switch Removal

Remove:
Engine Sprocket Cover (see Final Drive chapter)
Screws [A]
Gear Position Switch [B]
Disconnect the gear position switch lead connector [C].
Remove:
O-ring [A]
Gear Position Switch Finger [B]
Spring [C]

Gear Position Switch Installation

Insert the spring into the hole in the shift drum.
Insert the switch finger [A] so that the small diameter [B] toward hole
side.
Apply grease to the O-ring.
Clean the contact points on the position switch.
Tighten the gear position switch screw.
Torque -
Gear Position Switch Screw: 2.9 N
Install the other removed parts.
m (0.3 kgf
m, 26 in
lb)
1
1
1
ELECTRICAL SYSTEM 14-17

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