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Ignition Coil Removal; Ignition Coil Installation - Kawasaki KLX110 Service Manual

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14-12 ELECTRICAL SYSTEM
Ignition System

Ignition Coil Removal

Remove:
Left Side Cover
Spark Plug Cap
Disconnect the ignition coil leads [A].
Unscrew the bolt [B] and remove the ignition coil [C].

Ignition Coil Installation

Installation is the reverse of removal.
Apply silicone grease to the spark plug lead end [A].
Turn in the spark plug cap [B] securely.
Install the ignition coil mounting bolt [A] with the ground terminal [B]
as shown (see Cable, Wire and Hose Routing section in the General
Information chapter).
Ignition Coil Inspection
Remove the ignition coil.
Measure the primary winding resistance.
Connect the hand tester between the coil terminals.
Special Tool -
Hand Tester: 57001–1394
Set the tester to the x 1
Measure the secondary winding resistance.
Pull the spark plug cap off the lead.
Connect the hand tester between the spark plug lead and the green
terminal (earth).
Set the tester to the x 1 k
If the meter does not read as specified, replace the coil.
Measure primary winding resistance [A]
Measure secondary winding resistance [B]
Ignition Coil Winding Resistance
Primary Windings:
Secondary Windings:
If the hand tester reads as specified, the ignition coil windings are
probably good. However, if the ignition system still does not perform
as it should after all other components have been checked, replace
the coil with one known to be good.
Check the spark plug lead for visible damage.
If the spark plug lead is damaged, replace the coil.
range, and read the meter.
range, and read the meter.
0.19
0.23
2.5
3.7 k

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