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Flywheel Magneto; Magneto Cover Removal; Magneto Cover Disassembly - Kawasaki KLX110 Service Manual

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14-8 ELECTRICAL SYSTEM

Flywheel Magneto

Magneto Cover Removal

Drain the engine oil.
Remove:
Shift Pedal
Engine Sprocket Cover (see Final Drive chapter)
Pull off the magneto connector [A].
Unscrew the magneto cover screws [A] and remove the magneto
cover [B].
Magneto Cover Installation
Check that two dowel pins are in place in the left crankcase half.
Replace the gasket.
Apply silicone sealant [A] around the circumference of the wiring
grommet.
Install the magneto cover.
Tighten the magneto cover screws following the tightening sequence
as shown.
Torque -
Magneto Cover Screws: 5.2 N
Fill the engine with engine oil (see Engine Lubrication System
chapter).

Magneto Cover Disassembly

Remove the magneto cover.
Remove:
Screws [A]
Clamps [B]
Pickup Coil Screws [C]
Exciter Coil Screws [D]
Pull the wiring grommet.
Remove the pickup coil and stator as a set.
m (0.53 kgf
m, 46 in
lb)
1
1
1

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