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Handlebar; Handlebar Removal; Handlebar Installation - Kawasaki KLX110 Service Manual

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13-8 STEERING

Handlebar

Handlebar Removal

Remove:
Engine Stop Switch [A]
Throttle Grip Assembly [B]
Brake Lever Holder [C]
Handlebar Holders [D]
Handlebar [E]

Handlebar Installation

Apply adhesive cement to the inside of the left handlebar grip [A].
Mount the handlebar clamps [B] so that the arrows [C] on the clamp
point at the front [A].
Align a gap [E] at the rear with the punch mark [D] on the handlebar.
Torque the handlebar clamp bolts.
Torque -
Handlebar Clamp Bolts: 25 N
Tighten the clamp bolts, front first and then the rear. If the handlebar
clamp is correctly installed, there will be no gap [A] at the front and
a gap [B] at the rear after tightening.
Apply grease to the throttle cable upper end.
Install the brake lever holder as shown.
Position the brake lever holder so that its vertical parting line [A] is
aligned with punch mark [B] on the handlebar.
m (2.5 kgf
m, 18 ft
lb)
1
1
1

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