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Brake Lever, Brake Pedal; Brake Lever, Brake Pedal Free Play Inspection; Front Brake Free Play Adjustment; Brake Pedal Free Play Adjustment - Kawasaki KLX110 Service Manual

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Table of Contents

Brake Lever, Brake Pedal

Brake Lever, Brake Pedal Free Play Inspection

Refer to Brake Lever, Brake Pedal Free Play Inspection in the Periodic
Maintenance Chapter.

Front Brake Free Play Adjustment

Refer to Front Brake Free Play Adjustment in the Periodic Mainte-
nance Chapter.

Brake Pedal Free Play Adjustment

Refer to Brake Pedal Free Play Adjustment in the Periodic Mainte-
nance Chapter.

Brake Cable Removal

Free the brake cable from the brake lever.
Remove:
Front Brake Adjusting Nuts [A]
Brake Cable Lower End [B]
Front Brake Cable Guide Clamp [C]
Pull the brake cable out of the frame.

Brake Cable Installation

Run the brake cable according to the Cable, Wire, and Hose Routing
Section of the General Information chapter.
Adjust the brake lever free play.

Brake Cable Lubrication

Whenever the cable is removed, or in accordance with the Periodic
Maintenance Chart, lubricate the brake cable.
Lubrication in the Periodic Maintenance Chapter.
Apply a thin coating of grease to the cable upper end.
Use a commercially available pressure cable lubricator to lubricate
the cable.
With the cable disconnected at both ends, the cable should move
freely in the cable housing.

Brake Pedal and Rod Removal

Remove:
Rear Brake Adjusting Nut [A]
Brake Rod [B]
Brake Cam Lever Joint [C]
Spring [D]
Refer to General
BRAKES 11-7

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