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Sprockets, Coupling; Engine Sprocket Removal; Engine Sprocket Installation - Kawasaki KLX110 Service Manual

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Sprockets, Coupling

Engine Sprocket Removal

Bolts [A]
Engine Sprocket Cover [B]
Remove the circlip [A] and take off the sprocket [B] with drive chain
Pull the collar and O-ring off the output shaft.
Special Tool -
Outside Circlip Pliers: 57001–144

Engine Sprocket Installation

Apply high-temperature grease to the O-ring.
Install the O-ring [A] and collar [B] to the output shaft.
The chamfered side [C] of the collar must be faced in.
Install the engine sprocket [A] and drive chain together.
Fit the circlip [B] with the round side facing [C] in as shown.
Adjust the drive chain slack if necessary.
Put the chain tension guide [A] on the engine sprocket cover [B], and
install the sprocket cover.


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