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Torque And Locking Agent - Kawasaki KLX110 Service Manual

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Torque and Locking Agent

The following tables lists the tightening torque for the
major fasteners requiring use of a non-permanent locking
agent or liquid gasket.
Letters used in the "Remarks" column mean:
L : Apply a non-permanent locking agent to the
threads.
S : Tighten the fasteners following the specified se-
quence.
Fastener
Engine Top End:
Rocker arm shaft stopper mounting screws
Valve adjusting screw locknuts
Camshaft sprocket bolt
Cylinder head nuts
Cylinder head bolts
Spark plug
Chain tensioner mounting bolts
Tensioner cap bolt
Camshaft sprocket cover bolts
Camshaft chain guide bolt
Camshaft chain holder bolts
Valve adjusting cap bolts
Clutch:
Clutch cover screws
Clutch cover damper screws
Crankshaft hold bearing screw
Clutch hub nut (primary)
Clutch hub nut (secondary)
Clutch spring bolts
Clutch adjusting screw locknut
Shift drum position plate screw
Shift drum positioning lever pivot bolt
Kick guide screw
Return spring pin
Engine Lubrication System:
Oil pipe banjo bolts
Oil pipe clamp screw
Oil pump mounting screw
Oil filter cap bolts
Engine oil drain plug
GENERAL INFORMATION 1-7
The table below, relating tightening torque to thread
diameter, lists the basic torque for the bolts and nuts. Use
this table for only the bolts and nuts which do not require
a specific torque value. All of the values are for use with
dry solvent-cleaned threads.
Basic Torque for General Fasteners
Threads
dia.
(mm)
N
m
1
5
3.4
4.9
6
5.9
7.8
8
14
19
10
25
34
12
44
61
14
73
98
16
115
155
18
165
225
20
225
325
Torque
N
m
kgf
m
1
1
5.2
0.53
8.8
0.9
12
1.2
22
2.2
12
1.2
13
1.3
5.2
0.53
5.2
0.53
5.2
0.53
5.2
0.53
5.2
0.53
5.2
0.53
5.2
0.53
2.9
0.3
2.9
0.3
72
7.3
72
7.3
3.4
0.35
19
1.9
5.2
0.53
5.2
0.53
5.2
0.53
22
2.2
15
1.5
5.2
0.53
5.2
0.53
5.2
0.53
29
3.0
Torque
kgf
m
ft
lb
1
1
0.35
0.50
30
43 in
0.60
0.80
52
69 in
1.4
1.9
10.0
13.5
2.6
3.5
19.0
25
4.5
6.2
33
45
7.4
10.0
54
72
11.5
16.0
83
115
17.0
23.0
125
165
23
33
165
240
Remarks
ft
lb
1
46 in
lb
1
78 in
lb
1
8.9
L
16
S
8.9
L,S
9.6
46 in
lb
1
46 in
lb
1
46 in
lb
1
46 in
lb
1
46 in
lb
1
46 in
lb
1
46 in
lb
S
1
26 in
lb
1
26 in
lb
1
53
53
30 in
lb
1
14
46 in
lb
1
46 in
lb
L
1
46 in
lb
1
16
11
46 in
lb
1
46 in
lb
1
46 in
lb
1
21
lb
1
lb
1

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