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Gear Dog/gear Dog Hole Damage; Ball And Needle Bearing Wear; Oil Seal Inspection - Kawasaki KLX110 Service Manual

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Gear Dog/Gear Dog Hole Damage

Visually inspect the gear dogs [A] and gear dog holes [B].
Replace any damaged gears or gears with excessively worn dogs or
dog holes.

Ball and Needle Bearing Wear

Do not remove the bearings for inspection.
damage them.
Check the ball bearings.
Since the ball bearings are made to extremely close tolerances, the
wear must be judged by feel rather than measurement. Clean each
bearing in a high-flash-point solvent, dry it (do not spin the bearing
while it is dry), and oil it with engine oil.
Spin [A] a bearings by hand to check its condition.
If the bearings are noisy, do not spin smoothly, or have any rough
spots, replace them.
Check the needle bearing.
The rollers in a needle bearing normally wear very little, and wear
is difficult to measure. Instead of measuring, inspect the bearing for
abrasion, color change, or other damage.
If it is any doubt as to the condition of a needle bearing, replace it.

Oil Seal Inspection

Inspect the oil seals.
Replace it if the lips are misshapen, discolored (indicating that the
rubber has deteriorated), hardened or otherwise damaged.
Remove may


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