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Table of Contents
Crankshaft / Transmission
Exploded View...................................................................................................................................................................8-2
Specifications .................................................................................................................................................................... 8-4
Crankcase Splitting ........................................................................................................................................................... 8-5
Crankcase Splitting.....................................................................................................................................................8-5
Crankcase Assembly..................................................................................................................................................8-5
Crankshaft, Connecting Rod.............................................................................................................................................8-8
Crankshaft Disassembly and Assembly.....................................................................................................................8-8
Disassembly ............................................................................................................................................................... 8-8
Assembly ....................................................................................................................................................................8-8
Connecting Rod Big End Seizure .............................................................................................................................. 8-8
Connecting Rod Big End Radial Clearance...............................................................................................................8-9
Connecting Rod Big End Side Clearance..................................................................................................................8-9
Crankshaft Runout......................................................................................................................................................8-9
Crankshaft Alignment.................................................................................................................................................8-9
Crankshaft Main Bearing Wear................................................................................................................................8-10
Transmission....................................................................................................................................................................8-11
Transmission and Shift Mechanism Removal .......................................................................................................... 8-11
Transmission Disassembly ....................................................................................................................................... 8-11
Transmission Assembly............................................................................................................................................8-11
Transmission and Shift Mechanism Installation.......................................................................................................8-12
Shift Fork Bending....................................................................................................................................................8-13
Shift Fork Ear/Gear Shift Fork Groove Wear...........................................................................................................8-13
Shift Fork Guide Pin/Shift Drum Groove Wear........................................................................................................8-13
Gear Dog/Gear Dog Hole Damage..........................................................................................................................8-14
Ball and Needle Bearing Wear.................................................................................................................................8-14
Oil Seal Inspection ................................................................................................................................................... 8-14
CRANKSHAFT / TRANSMISSION 8-1
Table of Contents
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