×
Bookmark added
×
Added to my manuals
Sign In
Upload
Download
Share
Url of this page:
HTML Link:
Add to my manuals
Add
Delete from my manuals
Bookmark this page
Bookmark
Manual will be automatically added to "My Manuals"
Print this page
Manuals
Brands
Kawasaki Manuals
Motorcycle
KLX 110 - BROCHURE 2009
Service manual
Engine Installation - Kawasaki KLX110 Service Manual
Hide thumbs
Also See for KLX110
Service manual
-
332 pages
Owner's manual
-
122 pages
Brochure
-
13 pages
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
Page
of
223
Go
Page 1
Page 2
Page 3
Page 4
Page 5 - Emission control information
Page 6
Page 7 - How to use this manual
Page 8
Page 9 - Table Of Contents
Page 10 - Before Servicing
Page 11
Page 12 - Model Identification
Page 13 - General Specifications
Page 14
Page 15 - Torque and Locking Agent
Page 16
Page 17 - Special Tools
Page 18
Page 19
Page 20 - Special Tools
Page 21
Page 22 - Cable, Wire and Hose Routing
Page 23
Page 24
Page 25
Page 26 - Unit Conversion Table
Page 27
Page 28 - Periodic Maintenance Chart
Page 29 - Specifications
Page 30 - Periodic Maintenance Procedures
Page 31 - Throttle Grip Free Play Adjustment
Page 32 - Air Cleaner Element Cleaning and Inspect...
Page 33 - Valve Clearance Adjustment
Page 34 - Clutch
Page 35 - Oil Filter Element Change
Page 36 - Wheels/Tires
Page 37 - Final Drive
Page 38 - Chain Wear Inspection
Page 39 - Chain Lubrication
Page 40 - Front Brake Free Play Adjustment
Page 41 - Cam Lever Angle Adjustment
Page 42 - Brake Panel Lubrication
Page 43 - Front Fork Inner Tube Inspection
Page 44 - Swingarm Pivot Inspection
Page 45 - Steering Adjustment
Page 46 - Steering Stem Bearing Lubrication
Page 47 - General Lubrication
Page 48
Page 49 - Nut, Bolt and Fastener Tightness
Page 50
Page 51
Page 52 - Exploded View
Page 53
Page 54
Page 55
Page 56 - Specifications
Page 57 - Throttle Grip and Cable
Page 58 - Carburetor
Page 59 - Fuel Level Adjustment
Page 60 - Carburetor Removal
Page 61 - Carburetor Cleaning
Page 62 - Carburetor Assembly
Page 63 - Carburetor Inspection
Page 64
Page 65 - Air Cleaner
Page 66 - Element Installation
Page 67 - Fuel Tank
Page 68 - Fuel Tap Installation
Page 69
Page 70 - Exploded View
Page 71
Page 72
Page 73
Page 74 - Specifications
Page 75 - Compression Gauge :
Page 76 - Camshaft Chain Tensioner
Page 77 - Camshaft Chain Tensioner Installation
Page 78 - Replacement Chain Tensioner Installation
Page 79 - Camshaft Sprocket
Page 80 - Camshaft Sprocket Installation
Page 81 - Camshaft Chain Removal
Page 82 - Rocker Arm, Rocker Arm Shaft
Page 83 - Rocker Arm & Arm Shaft Wear
Page 84 - Camshaft
Page 85 - Cylinder Head
Page 86 - Cylinder Head Removal
Page 87 - Cylinder Head Installation
Page 88 - Valve/Valve Guide
Page 89 - Valve Clearance Inspection
Page 90 - Valve Seat Repair
Page 91
Page 92 - Valve Head Thickness Inspection
Page 93 - Valve to Guide Clearance Measurement
Page 94
Page 95 - Cylinder, Piston
Page 96 - Piston Installation
Page 97 - Cylinder Inside Diameter Measurement
Page 98 - Boring, Honing
Page 99 - Piston, Piston Pin, Connecting Rod Wear ...
Page 100 - Muffler
Page 101
Page 102 - Exploded View
Page 103
Page 104 - Specifications
Page 105 - Clutch Cover
Page 106 - Clutch Cover and Oil Screen Installation
Page 107 - Clutches
Page 108
Page 109 - Secondary Clutch Disassembly
Page 110 - Primary Clutch Housing Wear
Page 111 - Clutch Plate Wear and Damage
Page 112 - Secondary Clutch Spring Free Length Meas...
Page 113 - Kickstarter
Page 114 - Kickstarter Inspection
Page 115 - External Shift Mechanism
Page 116
Page 117
Page 118 - Exploded View
Page 119
Page 120 - Specifications
Page 121 - Engine Oil Flow Chart
Page 122 - Engine Oil
Page 123 - Oil Filter Element/Oil Screen
Page 124 - Engine Oil Pump
Page 125 - Oil Pipe
Page 126
Page 127
Page 128 - Exploded View
Page 129
Page 130 - Engine Removal/Installation
Page 131
Page 132 - Engine Installation
Page 133
Page 134 - Exploded View
Page 135
Page 136 - Specifications
Page 137 - Crankcase Splitting
Page 138
Page 139
Page 140 - Crankshaft, Connecting Rod
Page 141 - Connecting Rod Big End Radial Clearance
Page 142 - Crankshaft Main Bearing Wear
Page 143 - Transmission
Page 144 - Transmission and Shift Mechanism Install...
Page 145 - Shift Fork Bending
Page 146 - Gear Dog/Gear Dog Hole Damage
Page 147
Page 148 - Exploded View
Page 149
Page 150 - Specifications
Page 151 - Wheels (Rims)
Page 152 - Rear Wheel Installation
Page 153 - Wheels Inspection
Page 154 - Tires
Page 155 - Tire Removal
Page 156 - Tire Installation
Page 157 - Hub Bearing
Page 158 - Bearing Lubrication
Page 159
Page 160 - Exploded View
Page 161
Page 162 - Specifications
Page 163 - Drive Chain
Page 164 - Sprockets, Coupling
Page 165 - Rear Sprocket Removal
Page 166 - Coupling Bearing Removal
Page 167
Page 168 - Exploded View
Page 169
Page 170
Page 171
Page 172 - Specifications
Page 173 - Brake Lever, Brake Pedal
Page 174 - Brake Pedal and Rod Installation
Page 175 - Brake Panel and Drum
Page 176 - Brake Panel Assembly
Page 177 - Camshaft Wear Inspection
Page 178
Page 179
Page 180 - Exploded View
Page 181
Page 182
Page 183
Page 184 - Specifications
Page 185 - Front Fork
Page 186 - Front Fork Installation
Page 187 - Front Fork Assembly (each fork)
Page 188 - Front Fork Inner Tube Inspection
Page 189 - Rear Shock Absorber
Page 190 - Swingarm
Page 191
Page 192 - Exploded View
Page 193
Page 194 - Specifications
Page 195 - Steering Inspection
Page 196 - Steering Stem Race Removal
Page 197 - Steering Stem Race Installation Notes
Page 198 - Handlebar
Page 199
Page 200
Page 201
Page 202 - Exploded View
Page 203
Page 204 - Specifications
Page 205 - Wiring Diagram
Page 206 - Precautions
Page 207 - Electrical Wiring
Page 208 - Flywheel Magneto
Page 209 - Magneto Cover Assembly
Page 210 - Flywheels Magneto Inspection
Page 211 - Ignition System
Page 212 - Ignition Coil Removal
Page 213 - Spark Plug Removal/Installation
Page 214
Page 215
Page 216
Page 217 - Switches
Page 218 - Gear Position Switch Inspection
Page 219
Page 220 - Troubleshooting
Page 221
Page 222
Page 223
/
223
Contents
Table of contents
Troubleshooting
Bookmarks
Advertisement
7-6 ENGINE REMOVAL/INSTALLATION
Engine Removal/Installation
•
Remove the three engine mounting bolts [A] and dismount the engine.
Engine Installation
•
Support the engine with a suitable stand and set it at the correct
position.
•
Install the lower [A], middle [B] and upper [C] engine mounting bolts
from left side of the engine.
•
Tighten the engine mounting nuts.
Torque -
Engine Mounting Nuts: 54 N
•
Install the removed parts.
•
Adjust the drive chain (see Final Drive chapter).
m (5.5 kgf
m, 40 ft
lb).
1
1
1
Table of
Contents
Previous
page
Next
page
1
...
131
132
133
134
Advertisement
Chapters
General Information
9
Periodic Maintenance
27
Fuel System
51
Engine Top End
69
Clutch
101
Engine Lubrication System
117
Table Of Contents
127
Crankshaft / Transmission
133
Wheels / Tires
147
Final Drive
159
Brakes
167
Suspension
179
Steering
191
Electrical System
201
Table of Contents
Also See for Kawasaki KLX110
Kawasaki KLX110 Service Manual
332 pages
Kawasaki KLX110 Service Manual
248 pages
Kawasaki KLX110 Owner's Manual
122 pages
Related Manuals for Kawasaki KLX110
Motorcycle KAWASAKI KLX110 Brochure
(13 pages)
Motorcycle KAWASAKI KLX 110 - BROCHURE 2009 Brochure
Offroad (2 pages)
Motorcycle Kawasaki KLX 110 Manual
Off-road playbike (13 pages)
Motorcycle Kawasaki KLX140 Owner's Manual
(112 pages)
Motorcycle Kawasaki KLX125 Owner's Manual
(138 pages)
Motorcycle Kawasaki KLX150L 2013 Owner's Manual
(132 pages)
Motorcycle Kawasaki 1993 KLX650R Service Manual
(357 pages)
Motorcycle Kawasaki ZRX 1200/A/B/C Werkstatthandbuch Manual
Zrx 1200 service manual (german) (394 pages)
Motorcycle Kawasaki KX250F Service Manual
Motorcycle (500 pages)
Motorcycle Kawasaki Z750R Assembly & Preparation Manual
(34 pages)
Motorcycle Kawasaki Z800 Service Manual
(713 pages)
Motorcycle Kawasaki KE125 Service Manual
(200 pages)
Related Content for Kawasaki KLX110
KX125 1990 Engine Removal/installation
Kawasaki KX125 1990
Versys 1000 Engine Installation
Kawasaki Versys 1000
Ninja ZX-10R Engine Installation
Kawasaki Ninja ZX-10R
KX450F Engine Installation
Kawasaki KX450F
J300 Engine Installation
Kawasaki J300
Ninja ZX-10R2011 Engine Parts Installation
Kawasaki Ninja ZX-10R2011
KDX200 Engine Installation
Kawasaki KDX200
Ninja H2 Engine Installation
Kawasaki Ninja H2
ninja zx-6rr Engine Installation
Kawasaki ninja zx-6rr
ninja zx-10r Engine Installation
Kawasaki ninja zx-10r
ninja zx-10r Engine Installation
Kawasaki ninja zx-10r
KLX250R Engine Sprocket Installation (klx250-h5 - H7, H6f -)
Kawasaki KLX250R
Z1000SX Engine Installation
Kawasaki Z1000SX
VN900 Custom Engine Installation
Kawasaki VN900 Custom
Vulcan900 Classic LT Engine Installation
Kawasaki Vulcan900 Classic LT
Z1000 Engine Installation
Kawasaki Z1000
Comments to this Manuals
Your Name:
Enter your comment:
Symbols:
0
Enter text from picture:
Write a comment
Latest comments:
×
Bookmark
×
Print
×
Rename the bookmark
×
Delete bookmark?
×
Delete from my manuals?
×
Login
Sign in
OR
Sign in with Facebook
Sign in with Google
×
Upload manual
upload from disk
upload from url
Comments to this Manuals
Latest comments: