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Kickstarter Inspection - Kawasaki KLX110 Service Manual

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5-14 CLUTCH
Kickstarter

Kickstarter Inspection

Visually inspect the parts and portion listed below.
Kick shaft return spring [A]
Ratchet gear spring [B]
Ratchet portion [C] of the kick gear [D] and ratchet gear [E]
If there is any kind of damage, replace the damaged part.
Measure the kick shaft diameter [A] where the kick gear fits.
If it is under the service limit, replace the shaft.
Measure the inside diameter [B] of the kick gear.
If it exceeds the service limit, replace the gear.
Kick Shaft, Kick Gear Diameter
Kick Shaft
Standard:
Service Limit:
Kick Gear
Standard:
Service Limit:
15.957
15.984 mm
15.93 mm
16.000
16.018 mm
16.04 mm

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