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Secondary Clutch Disassembly; Secondary Clutch Assembly - Kawasaki KLX110 Service Manual

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Secondary Clutch Disassembly

Remove the secondary clutch.
Unscrew the clutch spring bolts [A] and take off the spring plate [B]
and springs [C].
Remove the clutch hub [A] and clutch wheel [B].
Remove the secondary clutch plate [C].

Secondary Clutch Assembly

Install the friction plates [A] and steel plates [B] on the secondary
clutch hub [C], starting with a friction plate and alternating them.
The grooves [D] on the friction plate surfaces are cut tangentially and
radially. Install the friction plates so that the grooves run toward the
center in the direction of the clutch housing rotation (counterclockwise
viewed from the engine right side).
If new dry steel plates and friction plates are installed, apply
engine oil to the surfaces of each plate to avoid clutch plate
Install the clutch wheel on the clutch hub.
Install the clutch spring plate [A] with the springs and spring bolts
temporarily and fit the clutch hub and plate assembly into the clutch
housing [B].
Install the last friction plate [A] fitting the tangs in the grooves on the
housing as shown.
Tighten the clutch spring bolts.
Torque -
Secondary Clutch Spring Bolts: 3.4 N
m (0.35 kgf
m, 30 in


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