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Clutch Cover And Oil Screen Installation - Kawasaki KLX110 Service Manual

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Clutch Cover

Clutch Cover and Oil Screen Installation

Clean any metal particles and other dirt out of the oil screen.
Using compressed air, blow out any particles which may obstruct the
oil passage [A] in the clutch cover.
Check that the ball bearing is in place. The shield side of the bearing
must be faced to the clutch cover.
Apply grease to the O-ring and install it.
Turn in the release plate [A] into the release shaft [B] fully but no
tightly and then back it out the three turns, and insert it into the hole
[C] of clutch cover securely.
Tighten the locknut into the release shaft from the opposite side.
Apply grease to the kick shaft oil seal lips.
Check that the two dowel pins are in place on the crankcase.
Install the clutch cover. Be sure that the release cam [A], and release
ball assembly [B] are not falling down.
Tighten the clutch cover screws following the tightening sequence.
Torque -
Clutch Cover Screw: 5.2 N
Adjust the clutch.
Install the kick pedal [A] to the kick shaft [B], as shown.
m (0.53 kgf
m, 46 in


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