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Table of Contents
Exploded View...................................................................................................................................................................5-2
Specifications .................................................................................................................................................................... 5-4
Clutch Cover......................................................................................................................................................................5-5
Clutch Cover and Oil Screen Removal ......................................................................................................................5-5
Clutch Cover and Oil Screen Installation...................................................................................................................5-6
Clutches ............................................................................................................................................................................ 5-7
Clutch Removal ..........................................................................................................................................................5-7
Clutch Installation.......................................................................................................................................................5-7
Secondary Clutch Disassembly ................................................................................................................................. 5-9
Secondary Clutch Assembly ...................................................................................................................................... 5-9
Primary Clutch Housing Wear..................................................................................................................................5-10
Primary Clutch Shoe Lining Wear............................................................................................................................5-10
One-Way Clutch Inspection......................................................................................................................................5-10
Clutch Plate Wear and Damage .............................................................................................................................. 5-11
Clutch Plate Warp.................................................................................................................................................... 5-11
Secondary Clutch Housing Finger Damage ............................................................................................................ 5-11
Secondary Clutch Hub Spline Damage...................................................................................................................5-11
Secondary Clutch Spring Free Length Measurement..............................................................................................5-12
Clutch Adjustment .................................................................................................................................................... 5-12
Kickstarter ....................................................................................................................................................................... 5-13
Kickstarter Removal ................................................................................................................................................. 5-13
Kickstarter Installation..............................................................................................................................................5-13
Kickstarter Assembly................................................................................................................................................5-13
Kickstarter Inspection...............................................................................................................................................5-14
External Shift Mechanism............................................................................................................................................... 5-15
External Shift Mechanism Removal .........................................................................................................................5-15
External Shift Mechanism Installation......................................................................................................................5-15
Clutch
Table of Contents
CLUTCH 5-1
5

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Table of Contents

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