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CHK
ADJ
<a
-19-
INTRODUCTION
PERIODIC
MAINTENANCE/LUBRICATION INTERVALS
PERIODIC
CHECKS AND ADJUSTMENTS
INTRODUCTION
This chapter
includes
all
information
necessary
to
perform
recommended
checks and
adjustments.
If
followed,
these
preventive
maintenance procedures
will
ensure
more
reliable
vehicle operation,
a
longer
sen/ice
life
and
reduce
the
need
for
costly
overhaul work. This
information applies
to
vehicles
already
in
service
as
well
as
to
new
vehicles
that
are being
prepared
for sale.
All
service technicians
should be
familiar with
this entire
chapter.
EAS00037
PERIODIC
MAINTENANCE/LUBRICATION INTERVALS
NOTE:
•
The
annual
checks must
be performed every
year,
except
if
a
kilometer-based
maintenance
is
performed
instead.
•
From
50,000 km,
repeat
the
maintenance
intervals starting
from 10,000 km.
•
Items
marked
with
an
asterisk
should
be performed by a
Yamaha
dealer
as
they
require special
tools,
data
and
technical
skills.
NC
)
ITEM
CHECK OR MAINTENANCE JOB
ODOMETER
READING
(x 1,000
km)
ANNUAL
CHECK
1
10
20
30
40
1
*
Fuel
line
*
Check
fuel
hoses
for
cracks
or
damage.
V
\
V
V
\
:
2
*
Fuel
filter
•
Check
condition.
\
V
3
Spark plugs
•
Check
condition.
•
Clean
and
regap.
V
V
•
Replace.
V
V
4
*
Valves
•
Check
valve clearance.
•
Adjust
Every 40,000
km
5
Air
filter
element
•
Clean.
V
V
•
Replace.
V
V
6
Clutch
•
Check
operation.
•
Adjust
\
\
V
V
V
7
*
Front
brake
•
Check
operation,
fluid
level
and
vehicle
for
fluid
leakage.
\
V
V
V
V
\
•
Replace brake
pads.
Whenever
worn
to
the
limit
8
*
Rear brake
•
Check
operation,
fluid
level
and
vehicle
for
fluid
leakage.
\
V
V
V
V
\
•
Replace brake
pads.
Whenever
worn
to
the
limit
9
*
Brake
hoses
•
Check
for
cracks
or
damage.
V
V
\
\
\
•
Replace.
Every
4 years
10
*
Wheels
•
Check
runout
and
for
damage.
V
V
V
\
11
*
Tires
•
Check
tread
depth
and
for
damage.
•
Replace
if
necessary.
•
Check
air
pressure.
•
Correct
if
necessary.
V
V
V
V
\
12
*
Wheel
bearings
•
Check
bearing
for
looseness
or
damage.
V
V
V
I
13
*
Swingarm
•
Check
operation
and
for
excessive
play.
V
V
V
V
•
Lubricate with
lithium-soap-based grease.
Every 50,000
km
14
Drive
chain
•
Check
chain
slack.
•
Make
sure
that
the rear
wheel
is
properly
aligned.
•
Clean
and
lubricate.
Every
1
,000
km
and
after
washing
the
motorcycle
or
riding
in
the
rain
15
*
Steering bearings
•
Check
bearing play
and
steering
for
roughness.
V
V
V
V
V
•
Lubricate with
lithium-soap-based grease.
Every 20,000
km
-21-
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