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Carburetorassembly - Kawasaki ZR-7S Service Manual

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Do not apply force to the jets and needle jet holder
or overtighten them, as this could damage the jets
or the carburetor body, requiring replacement.
First insert the smaller end [8] of the needle jet [A]to the
carburetor body.
Then, screw in the needle jet holder [C].
Olnstall the needle jet holder, noting the following.
The #1 and #4 carburetor has 0.7 mm x 14 holes [A]
The #2 and #3 carburetor has 0.6 mm x 18 holes [8]
.Install the float valve needle [A]in the valve seat [8] and
hook the needle hanger onto the float tang [C].
.Insert the float pivot pin into the pivot and the float holes
(see Service Fuel Level Adjustment).
. Set the float to the standard height (see Service Fuel
Level Adjustment).
.Insert the needle intothe hole in the center of the vacuum
piston [A],and place the spring seat [8] over the needle.
OThe spring seat must be installed without blocking the
hole [C].
After installing the upper chamber cover, check to make
sure that the vacuum piston moves smoothly in the car-
buretor body.
Turn in the pilot screw [A]fully but not tightly, and then
back it out the same number of turns counted during dis-
For the U.S.A., Canada and Taiwanmodel, installthe pilot
screw plug as follows: install a new plug [8] in the pilot
screw hole of the carburetor body [C], and apply a small
amount of a bonding agent [D]to the circumference of the
plug to fix the plug.
Do not apply too much bonding agent to the plug or
the pilot screw itself may be fixed.


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