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Carburetor Disassembly - Kawasaki ZR-7S Service Manual

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Carburetors
FUEL SYSTEM 2-15
Carburetor Disassembly
.
Remove the carburetors assembly.
A
WARNING
Gasoline is extremely flammable and can be ex-
plosive under certain conditions. Turn the ignition
switch OFF. Do not smoke. Make sure the area is
well-ventilated and free from any source of flame
or sparks; this includes any appliance with a pilot
light.
NOTE
o Carburetor can be disassembledin thejoined
state.
. For the U.S.A., Canada and Taiwan model, remove the
pilot screw plug as follows: punch a hole in the plug and
pry there with an awl or other suitable tool.
.
Turn in the pilot screw and count the number of turns until
it seats fully but not tightly, and then remove the screw.
This is to set the screw to its original position when as-
sembling.
.
Remove the screws [A] and remove the choke lever plate
[8].
.
Remove the springs [C] and the choke plunger assembly
[0].
.
Remove:
Upper Chamber Cover [A]
Spring
Vacuum Piston and Diaphragm
CAUTION
During carburetor disassembly,
be careful not to
damage the diaphragm. Never use a sharp edge to
remove the diaphragm.
.
Remove the jet needle [A] from the vacuum piston [8].
These are detached together with the spring seat [C].
GC060404S 1 C

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