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Starter Motor Assembly - Kawasaki ZR-7S Service Manual

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Electric Starter System
• Do not disassemble the right end cover [Al.
• Do not remove the planet gears [B] and internal gear {C].
• Push the armature [D] out of the yoke.
• Remove the plate [E].
eTo remove the brush plate assembly (Al, remove the ter-
minal nut [B].
• Hold the brush spring [AJ with needle nose pliers, and pull
the brush [B] off the holder.
Starter Motor Assembly
• Replace the O-rings with new ones.
elnstall the brush plate assembly to the left end cover
so that the projection (A] on the brush plate fits into the
groove [B) on the left end cover.
• Install the a-ring [A], insulators [B), and washer [C] in that
order to the terminal bolt.
• Tighten:
Torque - Starter Motor Terminal Locknut: 6.9 N·m (0.70
kgf·m, 61


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