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Front Fork Assembly - Kawasaki ZR-7S Service Manual

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11-8 SUSPENSION
Front Fork
.
Remove the following from the inner tube:
Guide Bushing (inner) [A]
Guide Bushing (outer) [B]
Washer [C]
Oil Seal [D]
.
Remove the cylinder base [A] from the bottom of the outer
tube.
Front Fork Assembly
. Check the top plug
O-ring and replace
it with a new one
if it is damaged.
.
Replace the following parts with new ones:
Retaining Ring [A]
Dust Seal [B]
Oil Seal [C]
Inner Guide Bushing [D]
Outer Guide Bushing [E]
Fork Bottom Allen Bolt Gasket [F]
.Install
the guide bushing on the end of the inner tube.
.Insert
the cylinder unit and the spring into the inner tube,
and install the cylinder base [B] onto the cylinder end [A]
that protrudes from the bottom.
Olnstall the cylinder base starting with its stepped end.
.Insert
the inner tube, cylinder unit, washer, spring, and
cylinder base as a set into the outer tube.
.
Install the guide bushing into the outer tube.
NOTE
o Place the used guide bushing [B] on the new guide
bushing [A],and tap the used guide bushing.
o The split[0] of the guide bushing should
face
the side
of the vehicle.
Special Tool- Fork Oil Seal Driver: 57001-1219 [C]
61104040951
C

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