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Front Fork Disassembly - Kawasaki ZR-7S Service Manual

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Front Fork
SUSPENSION
11-7
Front Fork Disassembly
.
Remove the front fork (see Front Fork Removal).
.
Remove the top plug with O-ring [A], take out the spacer
[8], spring seat [C], and spring [0].
.
Drain the fork oil (see Front Fork Oil Change).
NOTE
o Turn the fork upside down and drain the oil while com-
pressing the fork.
.
Remove the Allen bolt [C] from the bottom of the fork.
Special Tools
-
Fork Cylinder
Holder
Handle:
57001-183
[D]
Fork Cylinder Holder Adapter:
57001-1057
[E]
NOTE
OHold the outer tube in a vise [A], stop the cylinder unit
[B] from turning by using the special tools, and unscrew
the Allen bolt.
.
Remove the cylinder unit [A], washer, and the spring [8]
from the inner tube.
.
Remove the following from the top of the outer tube:
Dust Seal [A]
Retaining Ring [8]
.
Separate the inner tube [8] from the outer tube [A].
NOTE
o From the compressed state, firmly pull down the outer
tube a few times towards the direction of elongation.
GM040402S 1 C
D
E
GM040138S1
C

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