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Front Fork; Front Fork Removal; Front Fork Installation; Front Fork Oil Change - Kawasaki ZR-7S Service Manual

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Front Fork
SUSPENSION 11-5
Front Fork Removal
.
Remove:
Front Wheel (see Tire/Wheels chapter)
Front Fender (see Frame chapter)
Front Brake Caliper (see Brakes chapter)
NOTE
o
If the fork is to be disassembled later, loosen the top
plug before-hand. Loosen the upper clamp bolts [A]
before loosening the top plug [B].
.
Loosen the fork upper clamp bolt and the fork lower clamp
bolts [C].
.
With a twisting motion [A], work the fork leg down and out.
Front Fork Installation
NOTE
o
If loosen the top plug, tighten the top plug before tight-
ening the upper fork clamp bolt.
.Install
the fork with the upper end of the inner tube flush
[A] against the top surface of the stem head [B].
Torque - Front Fork
Clamp Bolts:
20 N.m (2.0 kgf.m, 14
ft.lb)
A
WARNING
Run the cables,
wiring harnesses,
and hoses
properly to prevent them from obstructing
the
movement of the handlebar (see Generallnforma-
tion chapter).
.Install
the
front
fender
and
the
front
wheel
(see
Wheelsmres
chapter).
Front Fork Oil Change
. Remove the front fork (see Front Fork Removal).
.
Remove:
Top Plug [A]
Collar [B]
Fork Spring Seat [C]
Fork Spring [D]
GII040407S
1
C
GII040402S
1
C

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