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Brake Discs; Brake Disc Removal; Brake Disk Installation; Brake Disc Wear - Kawasaki ZR-7S Service Manual

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Brake Discs
BRAKES 10-15
Brake Disc Removal
.
Remove the wheel (see Wheels/Tires chapter).
. Unscrew the mounting bolts [A], and take out the disc [8].
I
CAUTION
I
Do not lay the wheel down on one of the
discs. This
can damage or warp the disc.
Place blocks un-
der the wheel so that the disc does not touch the
ground.
Brake Disk Installation
. Facing
the mark side [A] outward, install the brake disc,
and tighten the bolts [8].
Torque
-
Brake Disc Mounting Bolts:
27 N.m (2.8 kgf.m, 20
ft.lb)
Brake Disc Wear
.
Visually inspect the disc.
* Replace the disc if it shows any damage or crack.
.
Measure the thickness of each disc at the point where it
has worn the most.
* Replace the disc if it has worn past the service limit.
Thickness
Standard
(ZR750-H1 - H2):
Front
Rear
Standard
(ZR750-H3 -):
Front
Rear
Service Limit:
Front
Rear
4.3 - 4.5 mm (0.169 - 0.177 in.)
5.8 - 6.0 mm (0.228 - 0.236 in.)
4.4 - 4.6 mm (0.173 - 0.181 in.)
5.9 - 6.1 mm (0.232 - 0.240 in.)
4.0 mm (0.16 in.)
5.0 mm (0.20 in.)
GL080701S1

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