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Rear Master Cylinder Disassembly; Master Cylinder Assembly - Kawasaki ZR-7S Service Manual

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Master
Cylinder
BRAKES 10-13
.
Pull out the piston [A], secondary cup [B], primary cup [C],
and the return spring [D].
CAUTION
Do not remove the secondary cup from the piston
since removal will damage it.
Rear Master Cylinder Disassembly
NOTE
o
Do not remove the push rod clevis for master cylinder
disassembly since removal requires brake position ad-
just ment.
.
Remove the rear master cylinder (see Rear Master Cylin-
der Removal).
.
Slide the dust cover of the push rod out of place, and
remove the circlip.
Special Tool
-
Inside Circlip Pliers: 57001-143
.
Pull out the push rod together with the piston stop.
.
Pull out the piston [A], secondary cup [B], primary cup [C],
and the return spring [D].
CAUTION
Do not remove the secondary cup from the piston
since removal will damage it.
Master Cylinder Assembly
.
Before assembly, clean all parts with brake fluid or alco-
hol, and apply brake fluid to the removed parts and inner
wall of the cylinder.
CAUTION
Except for the disc pads and disc, use only disc
brake fluid, isopropyl alcohol or ethyl alcohol for
cleaning brake parts. Do not use any other fluid for
cleaning these parts. Gasoline, engine oil, or any
other petroleum distillate will cause deterioration of
the rubber part. Oil spilled on any part will be diffi-
cult to wash off completely, and will eventually de-
teriorate the rubber used in the disc brake.
Gl07011082
C

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