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Brake Pads; Brake Pad Removal; Brake Pad Installation; Brake Pad Inspection - Kawasaki ZR-7S Service Manual

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10-10 BRAKES
Brake Pads
Brake Pad Removal
. Detach the caliper from the disc (see Caliper Removal).
.
Draw out the holder shaft pin [A],and take off the holder
shaft [8].
.
Remove the pad [C] on the piston side.
.
Push the holder [0] towards the piston, and remove the
pad of the other side [E]from the holder shaft [F].
Brake Pad Installation
. Push the pistons in by hand as far as they willgo.
.
Installthe anti-rattle spring in its correct position.
.
Installthe pad on the piston side first, then install the other
pad on the holder.
.Install the caliper (see Caliper Installation).
A
WARNING
Do not attempt to drive the motorcycle until a full
brake lever or pedal is obtained by pumping the
brake lever or pedal until the pads are against the
disc. The brake will not function on the first appli-
cation of the lever or pedal if this not done.
Brake Pad Inspection
.
Check the pads for damage and liningthickness.
* Ifany pad is damaged, replace the pads as a set.
* If the lining thickness [A] of either pad is less than the
service limit[8], replace both pads in the caliper as a set.
Brake Pad Thickness
Standard:
4.7 mm (0.185in.): Outer Pad
4.5 mm (0.177 in.): Inner Pad
Service Limit:
1 mm (0.04 in.)
GL060
1 025 1
C

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