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Sprocket/sprocket Coupling; Engine Sprocket Removal; Engine Sprocket Installation - Kawasaki ZR-7S Service Manual

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Sprocket/Sprocket
Coupling
FINAL DRIVE 9-11
Engine Sprocket Removal
.
Set the motorcycle up on its center stand.
.
Remove:
Shift Lever [A]
Engine Sprocket Cover [8]
.
Flatten out the bended washer [A].
.
Remove the engine sprocket nut [8], and take out the
washer.
NOTE
o
Apply
the rear brake to loosen the sprocket nut.
.
Slacken the drive chain all the way (see Drive Chain Slack
Adjustment).
.
Take out the drive chain together with the engine sprocket
from the output shaft [8], and remove the sprocket [A].
Engine Sprocket Installation
.
Replace the sprocket washer and axle cotter pin.
.
Install the engine sprocket.
.
Apply a molybdenum disulfide oil to the thread and seat-
ing surface of the engine sprocket nut.
.
Tighten the engine sprocket nut [A] and bend the one side
[8] of the washer over the nut.
NOTE
OApply
the rear brake to tighten the nut.
Torque
-
Engine Sprocket Nut: 128 N.m (13 kgf.m, 94 ft.lb)
.
Check to see that the rubber dampers in place to the
sprocket cover.
.Install
the pin and fit the sprocket cover.
.
Tighten the sprocket cover bolts.
Torque
-
Engine Sprocket
Cover Bolts: 12 N.m (1.2 kgf.m,
104 in.lb)
. Adjust
t he drive chain slack
(see Drive Chain
Slack
Ad-
justment).

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