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Drive Chain Removal; Drive Chain Installation; Drive Chain Replacement - Kawasaki ZR-7S Service Manual

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Drive Chain
FINAL DRIVE 9-7
Drive Chain Removal
.
Remove:
Rear Wheel (see WheelsfTires chapter)
Chain Cover (see Drive Chain Wear Inspection)
Swingarm (see Suspension chapter)
Engine Sprocket Cover (see Engine Sprocket Removal)
.
Disengage the drive chain [A] from the engine sprocket
[B], and take it off the chassis.
Drive
Chain Installation
. Engage
t he drive chain to the engine
sprocket.
.Install:
Swingarm (see Suspension chapter)
Rear Wheel (see WheelsfTires chapter)
Engine Sprocket Cover
Chain Cover
.
Adjust the chain slack after installing the chain (see Drive
Chain Slack Adjustment).
Drive
Chain Replacement
.
Remove:
Chain Cover
Engine Sprocket (see Engine Sprocket Removal)
.
Using a suitable tool, cut the drive chain by removing the
link pins.
Recommended Tool:
EK JOINT TOOL #50
CAUTION
Read the Tool Manual before removing.
Body
[A]
Handlebar [B]
Cutting & Riveting Pin [C]
For Cutting [0]
For Riveting [E]
Plate Holder (A) [F]
Plate Holder (B) [G]
Gauge [H]
.
Grind [A] the pin head to make it flat.
.
Set the cutting & riveting pin [B] as shown.
GK04016BS1
C
GK04017BS1
C

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