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Speedometer Gear Housing; Disassembly/assembly; Lubrication - Kawasaki ZR-7S Service Manual

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8-16
WHEELSITIRES
Speedometer
Gear Housing
Disassembly/Assembly
.
Pull out the grease seal [A] using a thin-bladed screw-
driver.
.
Pull out the speedometer gear [8].
NOTE
o It is recommended
that the speedometer
unit be re-
placed rather than attempting to replace the bushing
[C}, pinion [OJ, and washers [E}. However, if you wish,
replace them
as follows.
.
First, drill the inner hole of the spring pin [8] in the housing
[A] using a 1.0 to 1.5 mm drill bit [C].
.
Drill the housing from the opposite side to the pin end [8],
using a 3.0 to 3.5 mm drill bit [A].
.
Using a 3 mm rod [A], tap the pin [8] out, and then pull out
the speedometer cable bushing, pinion, and washers.
.
Apply grease to the gear, pinion, grease seal, and wash-
ers (see Exploded View).
.
After inserting a new spring pin, stake the housing hole to
secure the pin in place.
.
Replace the grease seal.
.
Press in the grease seal so that the seal end is flush with
the end of the hole.
.
Apply high temperature grease to the seal lips.
Lubrication
.
Clean the speedometer gear housing [A] and grease the
grease seal lips [8].
GJ070204S
1
C
GJ070101S1
C
GJ070
1 02S 1
C
GJ070103S1
C

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