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Shift Fork/shift Drum Installation - Kawasaki ZR-7S Service Manual

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Transmission
CRANKSHAFTITRANSMISSION 7-31
Shift Fork/Shift Drum Installation
.Install the drive shaft 4th/5th shift fork with the shorter
flange [A]facing the pin plate [8].
.Install the shift drum cam [A]by aligning it with the drive
pin [8].
OSecure it with a new circlip.
Special Tool- Outside Circlip Pliers: 57001-144
.Install the guide pin in the 4th/5th shift fork.
OFit the guide pin [A] into the center groove of the shift
drum.
OPush the new cotter pin [8] from the opposite side of the
shift drum cam, and bend the longer end of the pin inward.
.
Aftertightening the shift drum guide bolt [A],bend the lock
washer [8].
Torque
-
Shift Drum Guide Bolt: 26 N.m (2.7 kgf.m, 19 ft.lb)
.Install the shift drum positioning pin, spring, and bolt.
Torque
-
Shift Drum Positioning
Bolt: 26 N.m (2.7 kgf.m, 19
ft.lb)
. Set the shift drum in the neutral position [A].

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