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Transmission Shaft Installation; Transmission Shaft Disassembly; Transmission Assembly - Kawasaki ZR-7S Service Manual

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Transmission
CRANKSHAFTrrRANSMISSION
7-27
Transmission
Shaft Installation
. Adjust the transmission gears (see Drive and Output
Shaft Adjustment).
.
Engage the hole in the needle bearing of the transmission
shaft with the set pin [A], and engage the groove in the
outer race of the ball bearing with the set ring [B].
.
Apply engine oil:
Transmission
Gears
Ball Bearings
.
Assemble the crankcase (see Crankcase Assembly).
Transmission Shaft Disassembly
.
Remove the transmission shafts.
.
Remove the circlip and take out the gears.
Special Tool
-
Outside Circlip Pliers: 57001-144
.
The 4th gear on the output shaft has three balls assem-
bled into it for the positive neutral finder mechanism.
.
Remove the output shaft 4th gear as follows:
OHoid the 3rd gear [A] with one hand, and place the output
shaft upright.
OQuickly spin the 4th gear [B] and pull it upward while the
internal steel balls move outward by the centrifugal force.
.
Remove the ball bearing [A].
Special Tools
-
Bearing Puller: 57001-135 [B]
Bearing Puller Adapter: 57001-317 [C]
(Adapter to be used only for the drive shaft
bearing.)
.
Discard the bearing.
Transmission Assembly
.
Replace the ball bearing with a new one.
.
Apply engine oil to the ball bearing and shaft.
NOTE
Olnstal the bearings so that the marked side faces out.
Special Tool
-
Bearing Driver, 4>32: 57001-382 [A]

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