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External Shift Mechanism Inspection; Transmission Shaft Removal - Kawasaki ZR-7S Service Manual

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7-26 CRANKSHAFTITRANSMISSION
Transmission
.
Install the external shift mechanism cover.
OReplace the cover gasket with a new one.
OApply non-permanent
locking agent to the cover bolt (35
mm length bolts only).
NOTE
OApp/y
high-temperature grease to the oil sea/lip.
Torque
-
External Shift Mechanism
Cover Bolts:
9.8 N.m
(1.0 kgf.m, 87 in.lb)
.Install
the side stand switch.
OApply non-permanent locking agent to the mounting bolts.
Torque
-
Side Stand Switch Mounting Bolts: 3.9 N.m (0.4
kgf.m, 35 in.lb)
.
Check:
Drive chain slack (see Final Drive chapter)
Engine oil level (see Engine Lubrication System chapter)
External Shift Mechanism Inspection
.
Examine the shift shaft for any damage.
* If the shaft is bent, straighten or replace it.
*If the serration are damaged, replace the shaft.
* If the springs [A] [8] are damaged in any way, replace
them.
* If the shift mechanism arms are damaged in any way,
replace the arm.
.
Check the return spring pin [A] is not loose.
*If it is loose, unscrew it, apply a non-permanent
locking
agent to the threads, and tighten it.
Torque
-
Return Spring Pin: 20 N.m (2.0 kgf.m, 14 ft.lb)
.
Visually inspect the shift drum pin and pin plate.
* If they are badly worn or if they show any damage, replace
them.
Transmission Shaft Removal
.
Split the crankcase halves (see Crankcase Splitting).
.
Take out the drive shaft [A] and the output shaft [8].

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