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Starter Clutch Disassembly; Starter Clutch Assembly - Kawasaki ZR-7S Service Manual

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7-22 CRANKSHAFTfTRANSMISSION
Secondary Shaft and Starter Clutch
Starter Clutch Disassembly
.
Remove:
Starter Clutch Gear [A]
Needle Bearing [B]
Washer [C]
.
To prevent the gears from damage, use a suitable com-
mercially available tool [A] to hold the gear securely, and
remove the bolt [B].
One-Way Clutch Race [0]
One-Way Clutch [C]
.
Remove the circlip [A], and take out the secondary
sprocket [B] from the inner coupling [C]. There are eight
rubber dampers
between the secondary
sprocket and
the inner coupling.
Special Tool
-
Outside Circlip Pliers: 57001-144
Starter Clutch Assembly
.Install
the starter clutch on the inner coupling.
OApply non-permanent
locking agent to the threads of the
mounting bolts.
Torque
-
Starter Clutch Mounting
Bolts: 12 N.m (1.2 kgf.m,
104 ft.lb)
.Inspect
the rubber dampers [B], and replace it if it is dam-
aged.
.
Apply a small amount of engine oil on the rubber dampers,
and assemble the inner coupling [A] and the secondary
sprocket [C].
Olnstall a new circlip.
Special Tool
-
Outside Circlip Pliers: 57001-144

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