Download  Print this page

Advertisement

Secondary Shaft and Starter Clutch
CRANKSHAFTfTRANSMISSION 7-21
.
Place the primary chain on the secondary sprocket and
the starter clutch assembly. Through the chain, insert the
secondary shaft with a washer from the right side of the
crankcase.
.Insert
a collar in the left bearing of the shaft.
.
Drive the right bearing [A] of the shaft into the crankcase
until it bottoms out.
Special
Tool
-
Bearing Driver, 4J32: 57001-382 [B]
.Install
the bearing holder and stake the heads of the
screws.
Olnstall the oil pump.
. Place the washer [A] over the secondary shaft and install
the gear [8].
Special Tool
-
Gear Pusher & Puller: 57001-319
[C]
NOTE
OApply engine oil to the secondary
shaft and to the
area between the secondary shaft gear and the gear
pusher/puller.
Use the flywheel holder (special tool:
57001-1313)
on the alternator rotor to prevent
the
secondary shaft from
turning.
.Install a new circlip.
SpecialTool- OutsideCirclip Pliers:
57001-144
.
Check that the collar [A] is placed on the left of the sec-
ondary shaft, and tighten the secondary shaft nut.
Torque - Secondary Shaft Nut: 59 N.m (6.0 kgf.m, 43
ft.lb)
NOTE
OHold the alternator rotor to prevent the secondary shaft
.
from turning.
Special
Tool
-
Flywheel Holder: 57001-1313
.Install
the secondary shaft bearing cap and run the wires
properly (see General Information chapter).
Torque
-
Cap Screws: 9.8 N.m (1.0 kgf.m, 87 in.lb)
.Install
the spring and pin into the tensioner holder.
. Tighten the holder.
Torque - Tensioner Holder: 26 N.m (2.7 kgf.m, 20 ft.lb)
.Install
the removed parts.

Advertisement

Table of Contents

   Also See for Kawasaki ZR-7S

Comments to this Manuals

Symbols: 0
Latest comments: