Fit the shift fork ears into the grooves of the respective
gears, and install the lower crankcase half on the upper
Apply molybdenum disulfide oil to the threads and seating
surface of the lower Crankcase 8 mm bolts.
. Tighten the lower crankcase bolts using the following
OTemporarily tighten all bolts.
OTighten the 8 mm bolts [A] in the sequence (1-10) shown
on the crankcase, in two separate passes. Tighten them
to one-half the specified torque in the first pass, and to
the specified torque in the second pass.
OTighten the 6 mm [B] bolts.
8 mm Bolts: 25 N.m (2.5 kgf.m,
6 mm Bolts: 12 N.m (1.2 kgf.m,
the upper crankcase bolts.
50 mm Length Bolt [A]
40 mm Length Bolt [B]
100 mm Length Bolt [C]
115 mm Length Bolt [D]
Crankcase 6 mm Bolt: 12 N.m (1.2 kgf.m,
After tightening all the crankcase bolts, check the follow-
drive shaft and the output shaft rotate smoothly.
gears shift smoothly from 1st to 5th, and from 5th to
1st, while the output shaft is being rotated.
OWhen the output shaft is stationary, the gears can be
shifted to 1st and neutral, but not to 2nd and higher gears.