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7-10 CRANKSHAFTITRANSMISSION
Crankcase Splitting
Lower Crankcase Half:
Bearing Inserts [A]
Shift Mechanism [B]
.
Apply engine oil:
Transmission
Gears
Ball Bearings
Shift Drum
. Apply high-temperature
grease to the oil seal lip.
.
Apply molybdenum
disulfide oil to the crankshaft
main
bearing inserts inner surfaces.
.Install
the transmission shafts in the upper crankcase half.
OAdjust the transmission gears (see Drive Shaft Gear and
Output Shaft Gear Adjustment).
.Install
the crankshaft in the upper crankcase half.
OReplace the oil seals [A] with new ones.
OApply high-temperature
grease to the oil seal lip.
OPlace the oil seals
on the locating
portions
of the
crankcase (see Crankshaft Installation).
OApply silicone sealant [B] to the circumference
of the oil
seal at both ends of the crankshaft.
OBe sure to hang the camshaft and primary chain on the
crankshaft.
. Apply silicon sealant [A] to the mating surface of the lower
crankcase half.
Sealant
-
Kawasaki Bond: 56019-120
CAUTION
Do no apply liquid gasket and silicone sealant to
any areas not indicated. Take care not to block or
obstruct the oil passage and apply to the crankshaft
main bearing inserts by over-applying. These could
cause engine seizure.
.
Place the shift drum in the neutral position [A].
:0.
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