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Oil Pan; Oil Pan Removal; Oil Pan Installation - Kawasaki ZR-7S Service Manual

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5-8 ENGINE LUBRICATION SYSTEM
Oil Pan
Oil Pan
Removal
.
Remove:
Engine Oil (drain, see Engine Oil Change)
Exhaust Pipe (see Engine Top End Chapter)
.
Remove the lower end [A] of the oil pipes.
.
Remove the oil pan bolts and remove the oil pan [8].
.
Remove the relief valve [A] if necessary.
Oil Pan Installation
.If the oil pressure relief valve was removed, install it.
OApply a non-permanent
locking agent to the threads of
the oil pressure relief valve, and tighten it.
CAUTION
Do not apply too much non-permanent
locking
agent to the threads.
This may block the oil pas-
sage.
Torque - Oil Pressure Relief Valve: 15 N.m (1.5 kgf.m, 11.0
ft.lb)
.
Check the O-rings [A] for any damage.
*
Replace it if it is damaged.
.
Apply engine oil to the O-ring
.
Install the O-ring in the passage between the crankcase
and the oil pan with the flat side of the O-ring facing the
crankcase
.
Replace the oil pan gasket with a new one.
.Install the oil pan.
Torque
-
Oil Pan Bolts: 12 N.m (1.2 kgf.m, 104 in.lb)
.Install
the lower end [A] of the oil pipe.
Torque
-
Oil Pipe Lower End Mounting Bolts [B]: 8.8 N.m
(0.9 kgf.m, 78 in.lb)

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