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Clutch Spring Free Length Inspection; Clutch Housing Finger Damage; Clutch Hub Spline Damage - Kawasaki ZR-7S Service Manual

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4-12
CLUTCH
Clutch
Clutch Spring Free Length Inspection
.
Measure the free length [A] of the clutch springs.
* If any clutch spring is shorter than the service limit, it must
be replaced.
Clutch Spring Free Length
Standard:
41.9 mm (1.650 in.)
Service Limit:
39.4 mm (1.551 in.)
Clutch Housing Finger Damage
.
Visually inspect the clutch housing fingers [A] that come
in contact with the friction plate tangs.
* Ifthey are damaged or if there are groove cuts in the areas
that come in contact with the tangs, replace the housing.
Also, replace the friction plates if their tangs are damaged.
Clutch Hub Spline Damage
.
Visually inspect the areas of the clutch hub splines that
come in contact with the teeth of the steel plates.
*If there are notches worn into the clutch hub splines [A],
replace the clutch hub. Also, replace the steel plates if
their teeth are damaged.
XXOOOOOOS 1 C
GE060411S1
C

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